Juliann Grant, Author at Adaptive Corp

Author: Juliann Grant

23 Jul 2018

DELMIA: The Missing Link for Consumer Goods Manufacturers

Connecting Digital Design and Manufacturing Improvements

Digital design and simulation are standard engineering practices by now. But the recognized value of those digital processes raises two questions for manufacturing operations. How do digital files stay relevant and current when the digital design transitions into physical production? And how can organizations apply digital best practices beyond the design and simulation phases?

The answer is powerful solutions like DELMIA, part of Dassault Systèmes’ My Product Portfolio for consumer goods manufacturers. DELMIA helps global businesses reimagine approaches to manufacturing, by virtually planning, analyzing, revising, and simulating production flows—from the supply chain down to machine tool paths. Doing so allows manufacturers to optimize production planning, asset productivity, on-time delivery, and customer relationships, while simultaneously reducing working capital, production cycle times, and inventories.

DELMIA also ensures digital continuity, a shared digital landscape connecting all stakeholders to improve visibility into, control over, and synchronization across manufacturing operations and supply chain processes on a global scale. Because in this day and age, having your digital house in order is vital for any enterprise that expects to be competitive in a crowded and fast-paced consumer goods marketplace—manufacturing digitalization isn’t an option, it’s a necessity.

With the world, economy, and particularly the consumer goods market moving faster than ever, manufacturers are looking for every possible efficiency—looking to get the most out of manufacturing, logistics, supply chain ops, and everything else. Everyone wants to be faster, develop faster, build faster, and sell more. Using technology to uncover and create operational efficiencies is the best way to do it.

Engineer, Operate, Optimize

DELMIA enables manufacturers to address three fundamental aspects of manufacturing: engineering or designing the process, operations information and management capability, and optimization or continuous improvement of systems.

To improve engineering practices, manufacturers use DELMIA to review and structure all industrial processes, with the goal of eliminating time and waste. By creating digital models that virtually simulate products, processes, and factory operations, they can improve processes to quickly respond to the competition or a market opportunity.

Specific engineering capabilities offered as part of DELMIA include collaborative manufacturing, to connect manufacturing stakeholders; process planning, allowing for design and validation of manufacturing processes; robotics, for programming and simulating industrial robots; fabrication, for programming and simulation of machining and additive manufacturing; and ergonomics, for designing human-centered production and workplace environments.

To address operations efficiencies, DELMIA manufacturing operations management (MOM) solutions provide manufacturers with a continuum of visibility, control, and synchronization of operational activities, in a common platform to ensure unified visibility and control. Functionality includes the ability to examine and improve global production processes, schedules, and resources from workers to IIoT equipment, as well as to increase labor efficiency and productivity.

DELMIA can also help manufacturers make advances in quality across manufacturing operations, while also extracting data for regulatory compliance and continuous improvement. In addition, it allows manufacturers to synchronize warehouse manufacturing, inventory, and logistics—just in time—and perform maintenance, maximizing asset performance and uptime, and avoiding unplanned or service disruptions.

Above all, DELMIA helps manufacturers optimize—continuously. For sales and operations planning, the platform offers advanced modeling and optimization capabilities to simulate any scenario in a sales and ops cycle, to consistently deliver maximum value. For master planning, DELMIA advances global decision support with real-time visibility and predictive analysis for master planning and scheduling and material requirements planning. And for detailed production scheduling, it helps reduce lead time and inventory by optimizing production within and across production lines, work cells, and assembly operations—all while improving asset utilization and throughput.

The Prodtex director of production technology, Peter Helgosson, sums up the benefit: “Virtual simulation with DELMIA enabled us to prove our build concept, verify the assembly path of the parts in the factory, and more efficiently balance the workload between stations, thereby reducing overall lead times.”

Not Just the Software, But the Solution

DELMIA on its own offers a wide variety of benefits, but as part of Dassault’s 3DEXPERIENCE platform and, more specifically, the My Product Portfolio solution for consumer goods manufacturers, it delivers even more value. My Product Portfolio offers not only the software platform but also a set of industry process experiences, focused around collaboration and community, project management, BOM and change management, mechanical design, performance testing and simulation, mold and tooling, and machining. With it, manufacturers can collaborate on a global basis and improve communications, with the aim of reducing time-to-market.

In addition, the 3DEXPERIENCE platform streamlines internal operations, establishing a single source of truth for all information about a product, enhancing cross-functional communication, and enabling the tracking of product data from design to production. In this day and age, consumer goods manufacturers can’t afford to do less.

To learn more about how DELMIA can help your organization, please Contact Us and we put you in touch with the right DELMIA expert.

Also, you can review videos and other materials on our DELMIA LinkedIn PointDrive page here

 

10 May 2018

Adaptive in the News: Design2Part A New Era of 3D Printing

In this Design2Part article, Frank Thomas explains how 3D Printing has evolved as a valid approach for manufacturers to enhance their agility on the plant floor by employing 3D printing for additive manufacturing. Whether they create replacement parts, tooling or jigs, the advancements in the durability of materials has enabled 3D Printing to be a dependable solution that is more affordable than ever before. Here are a few excerpts from Frank:

Thomas said that until fairly recently, additive manufacturing was used most often as a tool to create parts that you could hand to somebody so that they could see it, touch it, and provide some input as to what might need to be changed or modified. But that’s changed in recent years as new materials have been developed that enable printers to make stronger, more durable parts.

“Metal printing has always been there, but that has an economic value proposition that’s a bit challenging for it,” he said in an interview. “The ABS and nylon and other plastic 3D printers, up until the last couple of years, weren’t necessarily dimensionally accurate, and then they had challenges creating a part that’s functional. That’s what I think is different about the market today, compared to just, really, a couple of years ago.”

If the demand for 3D printed metal parts is going to grow significantly, especially for critical use cases, OEMs will have to be able to count on high-quality parts. Thomas believes the additive metal industry is up to the challenge because he’s already seen major improvements in quality in recent years.

“At the end of the day, this is really a materials game. If the materials that we’re able to bring to the market provide the end use quality that people are looking for, that’s critical.”

Read the entire article here

10 Apr 2018

Adaptive in the News: Metrology for the Masses

Our very own Frank Thomas was recently interviewed by Digital Engineering for the April issue that was focused on Design for Additive Manufacturing.  In this article “Metrology for the Masses“, Frank is quoted a few times where he explains some of the challenges around metrology in manufacturing.

It was good to note that the metrology market is on a growth curve for the next ten years:

The global metrology market will experience a compound annual growth rate of 6.82% through 2027, growing from $607.9 million in 2016 to $1.25 billion in 2027, according to a report by Market Research Future. That includes traditional coordinate measuring machines (CMMs) as well as portable CMMs, laser scanners and optical digitizers.

Among Frank’s comments, he noted:

Many engineers don’t understand how laser scanning or otherforms of metrology can help them, according to Frank Thomas, metrology and additive manufacturing solution specialist at Adaptive
Corp. “It would surprise you how many engineers—when we show them the ability to 3D scan a part in a minute or two and in three mouse clicks, tell them if it matches their tolerance requirements or not—have never seen that,” Thomas says. “It was not nearly as fast and simple in the past as it is today.

Read the full article here

 

 

05 Apr 2018

Visit us at COE Experience and TechniFair 2018

Adaptive is pleased to be a sponsor and exhibitor for this year’s COE Experience and TechnicFair held April 15-18th in San Diego, CA.

Visit us at Booth #401

This year we will have several folks from the Adaptive team in attendance to answer your questions about the latest developments in 3DEXPERIENCE R2018x, ENOVIA, SIMULIA, CATIA Generative Design and more.  We will also be demonstrating the Markforged Two 3D printer, where we will be printing parts at the booth so you can see for yourself the strength in carbon fiber composite materials. We will also have some new information about their latest MetalX printer soon to be released this quarter.

Make sure to stop by and say hello.  We’d love to see you there.

 

 

 

03 Apr 2018

John Hayes of Engineering.com to Present Keynote Address at Adaptive User Conference

We are pleased to announce that John Hayes, President of Engineering.com will present the keynote address at the 2018 Adaptive Corporation User Conference.  This event is scheduled for June 11 to 13, 2018 at the Abbey Resort in Fontana, Wisconsin. Below is a brief summary of what he will share with our customers:

Six Reasons Why Your Product Design Practices Won’t Survive in 2020

John Hayes, President of Engineering.com
John Hayes, President Engineering.com

Whether product designers want to admit it or not, tectonic shifts in consumption patterns, manufacturing, and design technology are upon us. In this presentation, John Hayes of Engineering.com, an expert in design technology with over 20 years of experience working in and covering the field, will break down the 6 reasons why traditional product design practices won’t survive in 2020.

One change that will affect product teams across every industry from CPG to transportation to industrial products is the demand for products that can be purchased as services, leaving the manufacturer with responsibility for the performance of their products in the field. Another is that design teams will be under even greater pressure to shorten their design and production cycles to hit shrinking windows for product launches.

Traditional design processes and technology are a poor match for this new environment. However, new technologies promise to allow design teams to adapt and even thrive. Are they the real deal, or are they over-hyped?

About the Speaker

John Hayes is the President of Engineering.com and also serves as its PLM editor and chief data cruncher. He has published and presented extensively on technologies for product design such as PLM and IoT. Every year, John conducts research studies on the state of technology for product realization and presents those findings through research reports and live events.

John has an MSc in Industrial Administration from Carnegie Mellon University. Prior to Engineering.com, John was a management consultant specializing in data analysis and strategy development.Join us at our upcoming User Conference